Showing posts with label epia. Show all posts
Showing posts with label epia. Show all posts

29.11.10

Lm-sensors in net-snmp

Readout of integrated motherboard sensors was already a topic here, for VIA Epia boards and for WD Mybook World Edition as well. Such data is good to have visualized, so plotting it using MRTG was discussed too. This tool and its fundamental, net-snmp was designed to visualize network traffic data, so for sensor readings, an external script had to be constructed, which was quite inconvenient.
There is however a better way, briefly mentioned by lm-sensors.org, for which net-snmp has to be installed from source (download here, install instructions here) and has to be configured with the following options:
~$: cd net-snmp
~$: ./configure --with-mib-modules="ucd-snmp/lmsensorsMib" --with-ldflags="-lsensors" 
~$: make
~$: sudo make install

If installation was successful, lm-sensor readouts can be accessed via snmp, the same way as if they were polled by the command-line sensors tool:

~#: sensors

coretemp-isa-0000
Adapter: ISA adapter
Core 0:      +33.0 °C  (high = +78.0 °C, crit = +100.0 °C) 

coretemp-isa-0001
Adapter: ISA adapter
Core 1:      +32.0 °C  (high = +78.0 °C, crit = +100.0 °C) 

~#: snmpwalk -v 2c -c public localhost Sensors

LM-SENSORS-MIB::lmTempSensorsIndex.1 = INTEGER: 1
LM-SENSORS-MIB::lmTempSensorsIndex.2 = INTEGER: 2
LM-SENSORS-MIB::lmTempSensorsDevice.1 = STRING: Core 0
LM-SENSORS-MIB::lmTempSensorsDevice.2 = STRING: Core 1
LM-SENSORS-MIB::lmTempSensorsValue.1 = Gauge32: 33000
LM-SENSORS-MIB::lmTempSensorsValue.2 = Gauge32: 32000

Sadly, only CPU core temperatures can be read out for ICH8/ICH9 chipsets at the moment, still it is now way easier to integrate lm-sensor readings to net-snmp based logging and plotting tools such as MRTG.

21.7.10

VIA Epia Homeserver Project - HDD Power Saving

The power consumption of a hard disk cannot be neglected in a system designed to be of low consumption. For the operating system, a flash based drive (SSD or CF disk) is a good solution, yet for high volume storage this is usually not affordable. Recently, hard disk drives in the terrabyte range especially designed to be power efficient have been announced such as Western Digital's Greenpower series or the Ecogreen drives of Samsung. Their offer is  a substantial decrease of power consumption (up to 40% claimed) at the expense of somewhat slower operation. This is achieved for instance by spinning only at 5400rpm instead of 7200rpm, which is still reasonable for media storage or backup and even for office applications.

This tutorial is on setting up a Samsung Ecogreen HD154UI drive in my Via Epia homeserver. The goal was to make use of the power saving features that the drive has to offer using the native linux tool hdparm.
This is a very powerful (and therefore dangerous!) program that can read or set many parameters of PATA or SATA drives in order to tune performance, power consumption, or even hot swap disks. As of the writing of this tutorial, I use hdparm v8.9, note that syntax might change later on. It is also important that the proper driver for the PATA and SATA chipset is either compiled in the kernel or loaded as a module.

All functionality of hdparm is available through command line, yet it is better to use /etc/hdparm.conf to adjust parameters, as it will make those effective after each system boot. Mine looks like this:

/dev/sda {
    dma = on
    interrupt_unmask = on
    mult_sect_io = 16
    write_cache = on
    transfer_mode = 70
    io32_support = 1
    apm = 1
    spindown_time = 60
}

with dma = on meaning DMA instead of PIO (this is the default anyway). Interrupt_unmask = on allowing the system to process multiple IRQs at the same time. mult_sect_io = 16 determines the number of simultaneously transferred blocks (safe to set it to its maximum value). Write_cache = on tells the system to cache write operations. This might be dangerous if a power-cut occurs, yet usually is a good idea to set. Transfer_mode = 70 sets UDMA6. Other UDMA, DMA, PIO settings can be found here. io32_support = 1 is quite straightforward and should be set as well. 

The rest are the power saving parameters: apm = X sets how aggressively the drive would enter power saving modes with 1 equals the lowest consumption and 255 means no power saving and maximum performance. Note that X being equal to 128 or above, no spindown is allowed. As I use my disk mostly for storage, I chose the lowest power setting, X=1. Spindown_time sets the length of inactivity before the drive spins down in 5 sec units, so that 60 means 5 minutes timeout. If you experience that you have to wait often to the drive to spin up, consider setting this parameter higher. 

It is very important to note that not only disk I/O but any disk operation including checking drive health status using smartmontools will cause the drive to spin up. This means that periodic checking of drive health or temperature will render this setting essentially useless.

If hdparm.conf is set up correctly, the new parameters will be effective upon the next boot and can be checked:

~#: hdparm -i /dev/sda

/dev/sda:

 Model=SAMSUNG HD154UI                         , FwRev=1AG01118, SerialNo=S1XWJ1KZ300133     
 Config={ Fixed }
 RawCHS=16383/16/63, TrkSize=34902, SectSize=554, ECCbytes=4
 BuffType=DualPortCache, BuffSize=32767kB, MaxMultSect=16, MultSect=?16?
 CurCHS=16383/16/63, CurSects=16514064, LBA=yes, LBAsects=18446744072344861488
 IORDY=on/off, tPIO={min:120,w/IORDY:120}, tDMA={min:120,rec:120}
 PIO modes:  pio0 pio1 pio2 pio3 pio4
 DMA modes:  mdma0 mdma1 mdma2
 UDMA modes: udma0 udma1 udma2 udma3 udma4 udma5 *udma6
 AdvancedPM=yes: unknown setting WriteCache=enabled
 Drive conforms to: unknown:  ATA/ATAPI-3,4,5,6,7

 * signifies the current active mode


20.7.10

VIA Epia Homeserver Project - CPU Frequency Scaling

Even though the VIA Epia platform is designed to be very power efficient out of the box, it can be made even better. One tool to do this is the CPU frequency scaling that is supported by both recent linux kernels and the Eden CPU. Specifically, the processor of the EN12000EG board runs at 1200MHz by default, but can go down to as low as 400MHz, resulting not only in reduced power consumption, but decreased heating as well. This especially comes handy for fanless systems, eventually resulting in lower die temperature and longer life span.

System setup

In order to utilize this feature the following kernel modules have to compiled (=Y), or installed as module (=M):
X86 CPU: CONFIG_X86_CPU=y 
VIA C7 CPU: CONFIG_MVIAC7=y

ACPI: (not sure if these are necessary, yet they won't hurt...)
CONFIG_ACPI=y 
CONFIG_ACPI_PROCESSOR=y

CONFIG_X86_PCC_CPUFREQ=y
CONFIG_X86_ACPI_CPUFREQ=y

(Note: # CONFIG_X86_E_POWERSAVER is not set because it is considered to be dangerous as no hardware limits are taken into account while tuning the CPU clock. However, I did not find any remarks nor observations on this driver).

CONFIG_CPU_FREQ=y
CONFIG_CPU_FREQ_TABLE=y
CONFIG_CPU_FREQ_STAT=y
CONFIG_CPU_FREQ_STAT_DETAILS=y
CONFIG_CPU_FREQ_DEFAULT_GOV_CONSERVATIVE=y
CONFIG_CPU_FREQ_GOV_PERFORMANCE=y
CONFIG_CPU_FREQ_GOV_POWERSAVE=y
CONFIG_CPU_FREQ_GOV_USERSPACE=y
CONFIG_CPU_FREQ_GOV_ONDEMAND=y
CONFIG_CPU_FREQ_GOV_CONSERVATIVE=y

The options above sets the Governors that can be used later on. As you can see, there are five alternatives, Performance, Powersave, Userspace, Ondemand and Conservative.
The character of each governors  are the following:
  •  Performance: simply sets the highest available CPU frequency. Usually this is the default in stock kernels.
  • Powersave: sets the lowest available frequency no matter what the system load is.
  • Userspace: the CPU clock can be set manually thorugh the /sys interface
  • Ondemand: switches between the highest and lowest frequency according to the system load. The corresponding thresholds can be set via the the /sys interface. 
  • Conservative: such as above, although it can set intermediate frequency values as well. The trade-off is higher latency.
The default governor is quite straightforward to set, here I chose Conservative. In this tutorial, only this governor is discussed in detail, however, most of the arguments are straightforward to use for the others as well.

Test results

Upon booting with the new kernel and/or loading the corresponding modules, the influence of the governor is already visible (remember, Conservative governor is set):

#:  cat /proc/cpuinfo
processor    : 0
vendor_id    : CentaurHauls
cpu family    : 6
model        : 10
model name    : VIA Esther processor 1200MHz
stepping    : 9
cpu MHz        : 400.000
cache size    : 128 KB
fdiv_bug    : no
hlt_bug        : no
f00f_bug    : no
coma_bug    : no
fpu        : yes
fpu_exception    : yes
cpuid level    : 1
wp        : yes
flags        : fpu vme de pse tsc msr pae mce cx8 apic sep mtrr pge cmov pat clflush acpi mmx fxsr sse sse2 tm nx pni est tm2 rng rng_en ace ace_en ace2 ace2_en phe phe_en pmm pmm_en
bogomips    : 797.99
clflush size    : 64
cache_alignment    : 64
address sizes    : 36 bits physical, 32 bits virtual
power management:

showing that the CPU clock is set to 400MHz. If, however, some CPU intensive process is started (compiling kernel or some application is a good check :)) then increased demand results in increased clock frequency:

#:  cat /proc/cpuinfo
processor    : 0
vendor_id    : CentaurHauls
cpu family    : 6
model        : 10
model name    : VIA Esther processor 1200MHz
stepping    : 9
cpu MHz        : 1200.000
cache size    : 128 KB
fdiv_bug    : no
hlt_bug        : no
f00f_bug    : no
coma_bug    : no
fpu        : yes
fpu_exception    : yes
cpuid level    : 1
wp        : yes
flags        : fpu vme de pse tsc msr pae mce cx8 apic sep mtrr pge cmov pat clflush acpi mmx fxsr sse sse2 tm nx pni est tm2 rng rng_en ace ace_en ace2 ace2_en phe phe_en pmm pmm_en
bogomips    : 2393.89
clflush size    : 64
cache_alignment    : 64
address sizes    : 36 bits physical, 32 bits virtual
power management:

Detailed statistics is available via the /sys interface:

#: cat /sys/devices/system/cpu/cpu0/cpufreq/stats/time_in_state
1200000 38445
400000 42604408

which tells us both the available frequency values (in kHz) and the corresponding time that the CPU spent in that state in 10ms.

#: cat /sys/devices/system/cpu/cpu0/cpufreq/stats/trans_table
   From  :    To
         :   1200000    400000
  1200000:         0        51
   400000:        50         0 

This command provides a nice matrix in which the starting and end frequency for each transition is observed. Note that as the system boots up using the higher value, the difference of one means that now the clock is equal to the lower value.

The current frequency can be obtained as above by interrogating /proc/cpuinfo, however /sys tells it as well:

#: cat /sys/devices/system/cpu/cpu0/cpufreq/scaling_cur_freq
400000

The operation of this governor can be tuned via the nodes in /sys/devices/system/cpu/cpu0/cpufreq/conservative (followed by their default values):

down_threshold (20)
freq_step (5)
ignore_nice_load (0)
sampling_down_factor (1)
sampling_rate (200000)
sampling_rate_max (4294967295)
sampling_rate_min (200000)
up_threshold (80)

I however advise to be careful tampering with them. As each clock transition takes time the penalty can be serious performance degrade if the system is set to change frequency too often. On the other hand, increasing power consumption and heating is the result of too soft settings.

Conclusions

Using the Conservative governor is a reasonable improvement for my VIA Epia box, as the system now spends most of its time (over 99%!) in 400MHz instead of 1200MHz. In theory, however, some degradation of performance is associated with tuning the CPU frequency (as the clock transition takes time to occur), this was not observable for my system. 

Sadly enough, the governor was not able to tune the CPU clock continuously, it rather switched between the highest and lowest available values. Because of this, the Conservative and Ondemand governors essentially equivalent on this system. I am not sure if using CONFIG_X86_E_POWERSAVER instead of the default ACPI cpufreq driver solve this problem, this is to be tested.

12.6.10

VIA Epia Homeserver Project - On-board Sensor Readings

The scope of this post is to make use of the onboard voltage and temperature sensors that can be useful to avoid dangerous operating conditions such as overheating.
In order to make them work, compiling a recent kernel was necessary so I first obtained the latest version from kernel.org (2.6.34 as of today).
On EN12000EG, the following hardware supports built-in sensors:
  • Temperature sensor in VIA Eden CPU;
  • Winbond W83697 SuperIO chip featuring power supply voltage and temperature readings. Link to datasheet is here.
The following kernel options have to be set (followed by the actual name of the option in the .config file):
  • ISA support: CONFIG_ISA=y
  • hardware monitoring support: CONFIG_HWMON=y
  • VID support: CONFIG_HWMON_VID=y
  • VIA CPU temp sensor support: CONFIG_SENSORS_VIA_CPUTEMP=y
  • Winbond driver: CONFIG_SENSORS_W83627HF=y
  • the ACPI drivers: CONFIG_THERMAL=y and CONFIG_THERMAL_HWMON=y
Note: these can be compiled as modules as well, in which case OPTION=m will be in the at the corresponding line.
Next, obtain latest lm-sensors (as of today, it is 3.1.2). Manual for compiling and installing is together with the source, it worked without any problem. Then the sensors can be detected with the sensors-detect tool.
If the options above were compiled as modules, then the following two lines should be add to /etc/modules.conf:
w83627hf
via_cputemp
which will cause the kernel to load these modules on startup.
We are almost ready, however because of recent changes in the kernel architecture (specific version is 2.6.31), some sensors cannot be read because the ACPI code claims the corresponding resources. More information and discussion on the topic is here. The point is, that if we try to load the module for the Winbond chip:
# modprobe w83627hf
we get a "FATAL: [...] Device or resource busy" error message.
The solution is considered to be dangerous, however, I did not notice any problem (yet :)): The option "acpi_enforce_resources=lax" has to be add to the kernel command line upon boot. For grub, this means that the default item in /boot/grub/menu.lst will look something like:
title        Debian GNU/Linux, kernel 2.6.34 for VIA C7 and lm-sensors root        (hd0,0) kernel       /boot/vmlinuz-2.6.34 root=/dev/sdb1  ro acpi_enforce_resources=lax
Now the modules should be able to load, and raw sensor values should read using
$ sensors
Yet, the actual voltage readings need to be calculated using the scheme provided in /etc/sensors3.conf and running sensors -s (as root!) to get the proper readings afterwards.
It is interesting, that for older versions of lm-sensors, the Winbond chip was included in the config file, but it is removed from the latest one. No problem, one can just copy it back:

  • chip "w83697hf-*"

  • # no in1 on this chip.
  •     label in0 "VCore"    
  •     label in2 "+3.3V"
  •     label in3 "+5V"
  •     label in4 "+12V"
  •     label in5 "-12V"
  •     label in6 "-5V"
  •     label in7 "V5SB"
  •     label in8 "VBat"


  •     compute in3 ((6.8/10)+1)*@ ,  @/((6.8/10)+1)
  •     compute in4 ((28/10)+1)*@  ,  @/((28/10)+1)
  •     compute in5 (5.14 * @) - 14.91  ,  (@ + 14.91) / 5.14
  •     compute in6 (3.14 * @) -  7.71  ,  (@ +  7.71) / 3.14
  •     compute in7 ((6.8/10)+1)*@ ,  @/((6.8/10)+1) 


  • # 697HF does not have VID inputs so you MUST set your core
  • # voltage limits below. Currently set for 1.8V core.
  • #               vvv
  •    set in0_min 0.6
  •    set in0_max 1.2
  •    set in2_min 3.3 * 0.95
  •    set in2_max 3.3 * 1.05
  •    set in3_min 5.0 * 0.95
  •    set in3_max 5.0 * 1.05
  •    set in4_min 12 * 0.90
  •    set in4_max 12 * 1.10
  •    set in5_max -12 * 0.90
  •    set in5_min -12 * 1.10
  •    set in6_max -5 * 0.95
  •    set in6_min -5 * 1.05
  •    set in7_min 5 * 0.90
  •    set in7_max 5 * 1.10
  •    set in8_min 3.0 * 0.80
  •    set in8_max 3.0 * 1.20

  • #   ignore temp2


  • The rest of the sample config file can even be removed, it makes no use. I also modified the limits of the line in7 as the standby 5V (5VSB) reading is known to scatter more than the others, so +/- 10% is more appropriate.
    Note: I am aware that now the lm-sensor policy is that platform-specific configuration is supposed to be in /etc/sensors.d, yet I believe that this way is easier. Moreover, I am not aware of any database that could be used for this purpose, and I have no idea what triggered this change of functionality.
    Another issue is that I cannot set the limits nor the type of temperature sensors, so lines in the config file like:
    set temp1 1 
    set set temp1_over 80
    set temp1_hyst 75
    will result in something like:
    # sensors -s
    Error: File /etc/sensors3.conf, line 95: Unknown feature name w83697hf-isa-0290: No such subfeature known
    Not only the limits but the sensor type cannot be set as well, therefore the second temperature sensor (temp2) always reads false values below even room temperature. I am not aware of the resolution of this issue, but I will update the post as soon as I find the proper solution.
    Omitting the invalid lines, now we get the actual readings:
    # sensors -s
    $ sensors
    acpitz-virtual-0
    Adapter: Virtual device
    temp1:       +15.5°C  (crit = +120.0°C)                 
  • w83697hf-isa-0290
    Adapter: ISA adapter
    VCore:       +0.83 V  (min =  +0.59 V, max =  +1.20 V)  
    +3.3V:       +3.31 V  (min =  +3.14 V, max =  +3.47 V)  
    +5V:         +5.11 V  (min =  +4.76 V, max =  +5.24 V)  
    +12V:       +12.34 V  (min = +10.82 V, max = +13.19 V)  
    -12V:       -14.83 V  (min = -13.18 V, max = -10.80 V)   ALARM
    -5V:         -7.66 V  (min =  -5.25 V, max =  -4.75 V)   ALARM
    V5SB:        +5.46 V  (min =  +4.49 V, max =  +5.51 V)
    VBat:        +3.22 V  (min =  +2.40 V, max =  +3.60 V)  
    fan1:          0 RPM  (min =   -1 RPM, div = 4)  ALARM
    fan2:          0 RPM  (min = 2109 RPM, div = 4)  ALARM
    temp1:       +55.0°C  (high = +12.0°C, hyst =  +2.0°C)  ALARM  sensor = transistor
    temp2:       +15.5°C  (high = +120.0°C, hyst = +115.0°C)  sensor = diode
    beep_enable:enabled
    via_cputemp-isa-0000
    Adapter: ISA adapter
    Core 0:      +50.0°C                                   
  • Note that temp2 and the ACPI virtual device has the same reading, both wrong. For temp2 the quick and dirty solution is to simply ignore it by uncommenting the following line in sensors3.conf:
    ignore temp2
    The rest however works now, so the only thing to do is to make sure that sensors -s is run on every boot of the system. A simple shell script shall do the trick:
    #! /bin/sh
    SENSORS=/usr/local/bin/sensors #just initializing lm-sensors $SENSORS --version $SENSORS -s $SENSORS
    Save it as Sensors.sh in /etc/init.d then chmod it to be executable and link it /etc/rc2.d/S40sensors:
    # chmod a+x Sensors.sh
    # ln -s /etc/init.d/Sensors.sh /etc/rc2.d/S40sensors
    Still, there are remaining issues with the lm-sensors that need to be resolved. For instance, the temp2 and acpitz-virtual-0 readings are both wrong, and you cannot even get rid of the second one! At least there is not option to disable it through /etc/sensors3.conf most likely, the corresponding kernel module needs to be unloaded. Also, the spurious readings of the -12V, -5V lines might not be the real things as most likely they not even used by the motherboard. It also worth mentioning that the new kernel policy of claiming all ACPI related resources resulting in the device drivers not to work anymore might need to be reconsidered, as this is a definite loss of functionality as well, resulting in additional hacking being necessary.

    23.5.10

    VIA Epia Homeserver Project - Installing Linux

    Upgrading the BIOS 

    This is optional: I however believe that it is better be safe than sorry :) The latest BIOS for EN12000EG is V1.09 available for download in the Downloads tab. The bad news is that the BIOS flash tool demands DOS. Because of this, I briefly plugged a CD drive to the system and installed FreeDOS on the CF drive. I burned the flash tool and BIOS binary after this, and copied it to CF disk. Note that the latter is necessary as the flash tool does not run from read-only media such as a CD. It is also important to make sure that the motherboard would not be unplugged from the mains during the flashing process!

    Preparing the install

    If the BIOS update is not necessary, one can install the system without using a CD/DVD drive, only a usb stick is to be used.
    As we anyhow build a server, we shall use Debian :)
    There is a good howto on debian.org on installing from usb sticks. The main points are the following:
    • You need to download two disk images: One for making the usb stick bootable (using syslinux). This can be obtained here (only boot.img.gz is needed). The second one will be the actual installer, for which we use the netinst image meaning that most of the packages will be downloaded from the internet during install. Iso image is available here (choose i386). 
    •  The boot image needs to be extracted and written to the flash drive. The device needs to be at least 256MB in size. No matter if it is larger, because the resulting partition will be of this size. The operation can be done via dd, which is available for windows as well by simply issuing in the command line:
           dd if=boot.img of=flash_drive
      with flash_drive being /dev/sdX on linux and \\?\Device\HarddiskY\Partition0 on windows. Note that X=[a,b,c...] or Y=[1,2,3...] for the flash drive that needs to be written. It is important to double-check the actual path before destroying data on another device by mistake! For the windows version this can be done via dd --list which lists all available devices with description. If boot.img is in another directory, then its path needs to be changed as well.
    • Replug the flash drive and copy the netinst iso image to flash drive, preferably to the root directory. Note that the iso file should not be extracted, but simply copied, as the installer will mount the image itself.
    The bootable flash drive is now ready, the only thing to do is to make sure that a wired internet connection is available so additional packages can be downloaded during install. The preferred way is to use an empty LAN port on a router and to use DHCP.

    Booting from the flash drive

    In principle this should be simple, yet I found it quite hard to make the motherboard boot from USB flash drive even after reading some earlier manuals on the topic. For me, the following steps worked with V1.09 BIOS:
    • Set the first boot device to be USB-ZIP in BIOS. 
    • Switch off the computer and unplug its mains. 
    • Remove all IDE or SATA hard disks, and USB keyboard and mice so that only the USB stick remains.
    • Replug the computer and switch it on.
    • At this point it will boot from the flash drive (most likely), but obviously there is nothing to install to :)
    • Switch off the computer and replug everything that is necessary.
    • Start install :)
    So,  in a nutshell, it is necessary to have one power cycle with only the flash drive plugged in. The funny thing is that a mere reboot is not enough, one has to unplug and replug the power supply.

    And finally, install

    Mostly, one can go with the default options. As I used a 4GB CF card as /dev/hda, I formatted 3.75 GB to be the root filesystem (using ext3), and the rest to be swap. Note that it is indeed not recommended to use any flash drive for swapping, yet my experience is that for the intended kind of operation it is rather seldom used, but sometimes it can be useful. As CF contains internal wear leveling algorithm, mainline filesystems, such as ext3 can be used for the system. The only thing that has to be taken care of  is to switch off the atime attribute using noatime mount option (this can be done during partitioning). The default atime causes write to the hard drive for each read operation as it updates the last access time for the files. This is useful for certain applications such as backup and mailing tools, but causes a great deal of unnecessary writing operation.
    The rest goes quite straightforward, I chose to install only the option Standard System in order to customize packages later on.

    Good-to-have packages

    Apart from the default packages that come with the default install, the following ones might be useful as well:
    • bzip2, less, mc, ssh-server for convenient use :)
    •  make, gcc, libncurses5-dev,  automake, psmisc to make kernel compiling and installing source packages possible;
    • ddclient to make the box accessible via its domain name with a dyndns.com account;
    • iptables for firewalling and/or routing: this is installed by default, although I prefer to have the latest stable version from http://www.netfilter.org/
    • lm-sensors to read on-board temperature and voltage sensor outputs. It was not straightforward to make it work, so I will write about the details in a separate post.
    •  samba server from samba.org. Here again make sense to compile from source and setup separately as the version in the debian stable repository is quite old.
    • Enhanced ctorrent a nice command-line based torrent client, might be useful as well. Obtained from here. 
    Packages in the first three bulletpoints can simply be optained by apt-get install, the rest however are downloaded from other sources and might need some hacking to make them work.



    20.5.10

    VIA Epia Homeserver Project - Ingredients

    I recently decided to put together a small linux box to be a media- and fileserver and router and to be a good playground as well :) My goal is to have a box which is small, quiet and has a low power consumption and not to be forgotten, cheap. From now on, I will write about how to put it together from the bare scratch.
    Let's see the ingredients for this project:

    Motherboard:

    I chose VIA Epia series because of its good availability and because of having a very good power consumption figure. Note that if you plan to play HD movies directly then this is most likely not your platform (better pick something based on Intel's Atom), yet for a router / file server box it is a good trade-off. For a router we need two physical ethernet interface and for high capacity storage SATA connectors. This is what one has to bear in mind when picking the actual device.
    I chose EN12000EG because..., well it was a good deal on ebay :) Yet, it has two onboard SATA connectors, and one can add an additional ethernet interface via its PCI slot which is what I exactly did by putting a RTL8169-based gigabit ethernet card in. The motherboard is based on a VIA Eden processor meaning that it is completely fanless which is an important point as well.
    Regarding to the memory: One 256MB 533MHz DDR2 one would do it, as we will not need anything that consumes a great deal of system memory. It has to be noted however that the onboard VGA takes 64MB out of the value above.
    It is a good thing that the motherboard is well documented, all documentation is available at VIA.

    System hard disk:

    For this purpose, I will use a 4GB CF card, which is enough for the bare system. To hook this up to the main board, a CF to IDE converter is necessary, which is in the 1 USD range on ebay. Note that it is a good idea to buy a dual CF converter (so that one will be the master and one will be the slave device) for optional temporary storage for for instance torrent, as the main hard disk can be still turned off and does not consume any power. 

    Main hard disk:

    This will be a Samsung EcoGreen drive as we do not need really fast random seek, rather a low power and reasonable sized storage. Anyhow, the box should be designed so that it turns off the hard drive whenever possible.

    Case:

    For some reason, cases designed for mini-ITX motherboards are rather expensive. Because of this, I choose a mini-ATX /ITX case, Codegen's MX-31-A2. The only drawback is that the built-in power supply is designed to be capable of 300W output so that it is expected to have very low efficiency for low power systems. This is to be measured later so that I can decide whether it is necessary to replace it.